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Evolution Charge Air Cooler

Our Evolution^® charge air coolers are engineered for performance, economy and durability.

Why choose a Dura-Lite Evolution Charge Air Cooler?

The Evolution charge air cooler could save you up to $100K per year on fuel with a fleet of 15 vehicles!

An engine with a leaking charge air cooler will waste fuel and lose power. By design, the Dura-Lite^™ Evolution charge air cooler will save you money and time, keeping you out of the shop and on the road for longer. It is the most reliable charge air cooler on the market.

Dura-Lite’s patented high-temperature silicone grommet tube-to-header seal system allows the tubes to expand and contract in the grommet/header, which eliminates the typical tube-to-header failure and resulting leakage.

Tanks are reinforced to reduce premature failure and reduce downtime.

Dura-Lite’s offset outer fin design provides consistent performance by minimizing the buildup of debris.

Dyno tested to optimize performance, power and emissions.

Dura-Lite charge air coolers are engineered for performance, improved fuel economy and durability/longevity. EPA Certified.

Manufactured leak-free. Each charge air cooler is tested underwater to ensure it is leak-free before leaving the factory.

1. SIDEPIECE THICKNESS IS 344% THICKER THAN MOST COMPETITOR PRODUCTS.
2. HEADER THICKNESS (AT THE WEB) IS 100% THICKER THAN MOST COMPETITORS.
3. MANIFOLD THICKNESS IS 69% THICKER THAN MOST COMPETITORS.
4. TUBE THICKNESS (AT THE NOSE) IS 135% THICKER THAN MOST COMPETITORS.
5. FIN THICKNESS IS 50% THICKER THAN TYPICAL COMPETITOR.

The Dura-Lite Difference

Evolution Charge Air Cooler

Patented high temperature silicone leak-free grommet seal system.

Typical Charge Air Cooler

Thermal fatigue failure from constant expansion and contraction.

7-year, million-mile guarantee

The most reliable charge air cooler in the world.

The advanced features and durability of the Evolution allow us to offer a 7-year, million-mile guarantee.

What Our Customers Are Saying

I have used Dura-Lite on past trucks. I just installed an Evolution US-CUSDAC-281F CAC on my 379 Peterbilt with a high HP Caterpillar engine. The exhaust gas temperature was lowered compared to the stock CAC. Great fitment, easy install, and very well built product!

John Dugan, Reel Time LLC

Dura-Lite’s unique design holds up against the punishment of the road so well that it’s warrantied for a million miles. That’s a no-brainer. Be sure to test often and always ask for a genuine Dura-Lite Charge Air Cooler.

Kevin Rutherford

Product appears to be of much better quality than the OEM cooler I removed.

J & S Express, LLC

The OEM coolers just do not last, and when ordering new trucks the option should be available to specify Dura-Lite.

Stephen Nickason

Love the idea of warranty with that many miles, and this charge air cooler is not that much in price compared to other coolers.

Edward Langley

Your product is the very best and I’m happy to order a new one, my Dura-Lite was installed 12 years ago and has run well for over 2,000,000 miles!

Yoder Products

Thank you Dura-Lite for making quality products that last.

Brundage Bone Concrete Pumping

I have been using Dura-Lite coolers for probably about 20 years. I have always been satisfied with the Dura-Lite product and I can’t ever remember having to make a warranty claim..

Hifab Holdings LTD

I have used Dura-Lite charge air coolers in much of our fleet

Starr Transit Co Inc.

I like your products; you need to push out more radiators for the same vehicles.

Royal Oilfield Services

The exact right part, shipped today.

We offer a large selection of charge air cooler and radiator solutions to meet your performance and durability needs.